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Simulating ion flux to 3D parts in vacuum arc coating: Investigating effect of part size using novel particle-based model

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ROŠTEK Andrej ZIKÁN Petr SCHIFFLER Mario JOOST Hannes JÍLEK Mojmír FRANK Heiko OBRUSNÍK Adam

Rok publikování 2022
Druh Článek v odborném periodiku
Časopis / Zdroj Surface and Coatings Technology
Fakulta / Pracoviště MU

Přírodovědecká fakulta

Citace
www https://www.sciencedirect.com/science/article/abs/pii/S0257897222008751
Doi http://dx.doi.org/10.1016/j.surfcoat.2022.128954
Klíčová slova Test particle Monte Carlo; PVD; Antenna effect; Edge effect; Vacuum arc; Simulation; Model
Popis This work presents a novel particle-based computational model capable of predicting coating distribution and composition on real parts in ion-based physical vapor deposition (PVD) processes. The model treats ions as particles (using test particle Monte Carlo method) and electrons as a fluid (using Boltzmann's relation). This combination makes it possible to simulate a realistic plasma sheath around a coated part and locally enhanced electric field around the part's edges. This simulation tool is instrumental especially in predicting the so-called “antenna-effect” - i.e. changes in coating thickness and composition near sharp edges of coated parts. It can also be used for quantifying the effect of coater loading or fixture design, as illustrated by simulating the effect of a top-plate on the coating distribution. The model is validated by two experimental data sets - a milling tool and a drill bit, both coated by hard nitride coatings in a vacuum arc process.
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